Technology
The material, the process, the roadmap.
A closed-loop industrial system - from decommissioned composite waste to specification-grade board, engineered in the UK and manufactured using press technology from a German engineering provider with over a century of manufacturing experience.
The Challenge
A material legacy designed for nowhere.
Composites built the renewables industry - strong, light, durable. But the same chemistry that made them indispensable has made them nearly impossible to recover. The first generation of offshore wind is now reaching end of life. The problem is here.
2.5M+
Tonnes of Wind Turbine Blade Waste projected in Europe by 2040
~85%
Of decommissioned wind blades historically sent to landfill
20+ yrs
Service life of materials with no end-of-life pathway
0%
Recovery in most legacy composite waste streams
The Solution
A new class of material, built for what comes next.
We recover difficult composite waste - including offshore wind blades - and re-engineer it into specification-grade boards for the built environment. Stronger pathway. Lower carbon. Permanent circularity.
Infinitely circular
Boards are engineered to re-enter the same recovery stream at end of life. No downcycling, no landfill.
Ultra-low carbon
Embodied carbon dramatically below cement-fibre and mineral-board equivalents.
UK manufactured
Produced at scale in Grimsby, on the doorstep of the world's largest offshore wind cluster.
Specification-grade
Engineered for compliance, durability and certified performance in regulated environments.
Versatile formats
Boards, sheets and modules tuned for cladding, infrastructure, acoustic and protective applications.
High strength-to-weight
Composite mechanics deliver structural performance with a fraction of the mass.
Material reference
FEC-01 board. Engineered from recovered composite waste. Ultra-low carbon, infinitely circular.
How we compare
Embodied carbon
Embodied carbon
End-of-life pathway
End-of-life pathway
Feedstock
Feedstock
Moisture behaviour
Moisture behaviour
UK supply chain
UK supply chain
Board specification
Up to A2
Fire-rated
6-38 mm
Thickness range
8ft x 4ft
Standard sheet size
~800%
Lower embodied carbon vs cement-fibre board*
Highly water resistant
UV & vermin resistant
Structural
High internal bond & modulus of rupture
Infinitely
Recyclable at end of life
Colour & laminate
Finishes available on request
*Based on early comparative testing against standard cement-fibre board.
7,500 m²
Integrated recycling and manufacturing plant
100%
Of recycled feedstock converted into board
100+ years
German engineering heritage behind the press technology
Near-zero
CO₂, HAPs, NOCs and waste liquids
Renewables
Powering the facility almost entirely
Our circular process
From end-of-life blade to finished construction board
Six steps close the loop - diverting composite waste from landfill and returning it to critical infrastructure.
End-of-life blades / composite waste
Mechanical recycling
Recover glass fibre, resin & filler
Advanced board manufacturing - German press technology
Low-carbon board produced
Sell to UK & export markets
End-of-life blades / composite waste
Mechanical recycling
Recover glass fibre, resin & filler
Advanced board manufacturing - German press technology
Low-carbon board produced
Sell to UK & export markets
Timeline
A defined path from development to full production.
A five-year build-out anchored in the Humber, with two further UK sites planned in Scotland and South Wales.
2026
Startup
Formal launch. Grid and planning applications submitted.
2027
FID
Development phase complete. Final investment decision.
2028
Build
First feedstock revenue. Factory construction begins.
2029
Commissioning
First machinery delivered. Factory commissioning underway.
2030
Full production
First board sales. Facility at full production.